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Remove the metal lower rocker cover gasket from the top of the head. Mark these so they will be replaced in these same location.Remove the plastic crankcase breather from the already removed lower rocker cover. Once the breather is removed, the rubber upper rocker cover gasket can be removed and discarded.To report fraudulent or illegal content, please click here.September 14, 2000) Day-of-Air Today at the East County Community Health Services clinic in El Cajon, Supervisor Dianne Jacob is holding a “newser,” an announcement directed at the media.This is done best if the bike is placed on a lift in order to get the back wheel off the ground so it can be rotated by hand.Once all cams are perfectly lined up, remove all 4 cams by pulling them straight out.Remove and discard the small rectangle rocker box center gasket.
They will remain in there bores once the cams are removed. This will make it much easier to install the new cams in there proper position. Insure that its timing mark (dot) line up with the dot on the #3 cam.
XLF Portal Forums Sportster Encylopedia XLF Angel Riders Memorial XLF Social Groups XLF Blogs XL Shout-Chat XL Arcade XL Downloads XL Links XL Photo Gallery XL Member List Contact Admin Recommend Us The CYA Legal Stuff (PLEASE READ) done on an 883 engine, however, the procedures may be the same. Cam ID numbers are different as per the Service Manual.
Parts and Supplies List: SE Cam Set, (04-05 specific) P/N 25197-04 1 ea Gasket, Cam Gearcase Cover P/N 25263-90D 1 ea Gasket, Upper Rocker Cover P/N 17353-89A 2 ea Gasket, Lower Rocker Cover (Metal) P/N 16800-84 2 ea Gasket, Center Rocker Box P/N 17358-84A 2 ea Fiber Seal, Upper Rocker Cover Screws P/N 63858-49 8 ea Anti-seize compound, blue 'Loctite', couple cans of spray brake cleaner, paper towels and shop rags _______________________________________________ Removing Seat, Fuel Tank, Air Cleaner, Spark Plugs and Coil Remove the single screw at the back of the seat.
We will be removing one rocker cover / box assembly at a time. Remove all the small bolts except for the 4 larger black colored rocker arm bolts that attach the lower rocker cover to the head.
Remove the 4 small hex head screws that attach the upper rocker cover.. The smaller bolts will include 3 small standard type bolts and 2 small hex head bolts per cylinder.
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Note: The cases bushing alignment with the camshafts has a VERY close tolerance.